Decree of the State Minister for Environment No. 133/2004 on the standard quality of emission for activities of the fertilizer industry

6A THE STANDARD QUALITY OF EMISSION FOR ACTIVITIES OF FERTILIZER INDUSTRY (Decree of the State Minister for Environment No. 133/2004 dated August 12, 2004) THE STATE MINISTER FOR ENVIRONMENT, Considering: a. that since activities of fertilizer industry are poten tial to cause environmental pollution, emission of activities of the fertilizer industry needs to be con trolled; b. that according to the provision in Article 8 paragraph (1) of Government Regulation No. 41/1999 (BN No. 6378 pages lA - 4A and so on) on control over air pollution, a decree of the State Minister for Environ ment on the standard quality of emission of immov able sources needs to be stipulated; c. that based on Decree of the State Minister for Envi ronment No. 13/MENLH/3/1995 (BN No. 5606 pages llA - 18A) on the standard quality of emission of immovable sources, the standard quality of emis sion from activities of the fertilizer industry is not regulated specifically; d. m connection with the above mentioned matters, a decree of the State Minister for Environment on the standard quality of emission for activities of the fer tilizer industry needs to be stipulated; In view of: 1. Law No. 23/1997 (BN No. 6092 pages 19A - 21A and so on) on environmental management (Statute Book of 1997 No. 68, Supplement to Statute Book No. 68, Supplement to Statute Book No. 3699); 2. Law No. 22/1999 (BN No. 6361 pages lA - SA and so on) on regional administration (Statute Book of 1999 No. 60, Supplement to Statute Book No. 3839); 3. Government Regulation No. 27/1999 (BN No. 6442 pages lOA - 12A and so on) on environmental im pact analysis (Statute Book of 1999 No. 59, Supple ment to Statute Book No. 3838); Business News 7123-7124/13-10-2004 4. Government Regulation NO. 41/1999 (BN No. 6378 pages lA - 4A and so on) on control over air pollu tion (Statute Book of 1999 No. 86, Supplement to Statute Book No. 3853); 5. Presidential Decree No. 2/2002 on the amendment to Presidential Decree No. 101/2001 on the status, tasks, functions, authority, organizational structures and working arrangements of state ministers; DECIDES: To stipulate: THE DECREE OF THE STATE MINISTER FOR ENVIRON MENT ON THE STANDARD QUALITY OF EMISSION FOR ACTIVITIES OF THE FERTILIZER INDUSTRY Article 1 Referred to in this decree as: 1. Fertilizer Industry is the chemical (synthetic) fertil izer industry producing fertilizers: Ammonium Sul fate (ZA), Urea, Phosphate (SP-36), TSP), Phosphate Acid and by products and Plural NPK. 2. Standard Quality of Emission for activities of fertil izer industry is the maximum limit of emission of fertilizer industry activities allowed to come or sup plied into ambient air. 3. Emission is substance, energy and/or other compo nent resulting from an activity, which comes into and/ or is supplied into ambient air having and/or not having potential as pollutant. 4. Planning is a designing process so as to be ready to apply physical development to fertilizer industry ac tivities. 5. Abnormal condition is that the operational condition of fertilizer industry activities are not suitable to the normal condition partly or wholly thus exceeding the standard emission. 6. Emergency ... .~, 6. Emergency condition is a condition where equipment damages thus exceeding the standard emission ex tremely; 7. Minister is the minister in charge of environmental management and environmental impact controlling. 8. Governor is the head of a provincial region; 9. Regent/mayor is the head of regental/municipal re gion. Article 2 The standard quality of emission for the fertil izer industry activities includes factories of fertilizers: Ammonium Sulfate (ZA), Urea, Phosphate (SP-36), TSP), Phosphate Acid and by products and Plural NPK. Article 3 ( 1 )The standard quality of emission for the respective fertilizer factories is as follows: a. Ammonium Sulfate (ZA), as contained in Attach ments IA and IB; b. Urea, as contained in Attachments IIA and UB; c. Phosphate (SP-36, TSP), as contained in Attach ments IIIA and IIIB; d. Phosphate Acid and by products, as contained in Attachments TVA and IVB; e. Plural-NPK, as contained in Attachment V. (2)fn the case of the fertilizer factories as meant in paragraph ( 1) letters a, b, c and d, a. already operating before the stipulation of this decree, the standard quality of emission as meant in Attachments IA, IIA, IIIA, IVA applies and they are obliged to meet the standard quality of emis sion as meant in Attachments IB, 116, IIIB, IVB not later than January 1,2009; b. being in the course of planning before the stipu lation of this decree and already operating after the stipulation of this decree, the standard qual ity of emission as meant in Attachments IA, IIA, IlIAi IVA applies and they are obliged to meet the standard quality of emission as meant in At tachments IB, IlB, IIIB, JVB not later than Janu ary 1,2009; Business News 7123-7124/13-10-2004 7A c. being in the course of planning and operating af ter the stipulation of this decree, the standard quality of emission as meant in Attachments IB, IIB, IIIB, IVB applies. (3)The standard quality of emission as meant in At tachment V applies to the fertilizer factories as meant in paragraph ( 1) letter e after the decision is stipu lated. Article 4 Technical guidelines on monitoring of air qual ity, sampling method and emission analysis are as stipu lated in Decision of the Head of the Environmental Im pact Analysis Agency No. Kep.205/Bapedal/07/1996 on technical guidelines on control over air pollution of im movable sources. Article 5 ( 1 )Governors can stipulate additional parameters of the standard quality of emission of fertilizer industry activities in regions other than the parameters as meant in the attachments to this decree after con sulting with the minister. (2)Governors can stipulate the standard quality of emis sion of fertilizer industry activities in regions the same as or higher than the provisions as meant in Article 3 paragraph (1). (3)In stipulating the standard quality of emission of fertilizer industry activities in regions as meant in paragraphs ( 1) and (2), governors involve institu· tions concerned and experts. Article 6 If the environmental impact analysis requires the tighter standard quality of emission of fertilizer in dustry activities and the standard quality of emission as meant in the attachments to this decree, the stan dard quality of emission as required in the environmen tal impact analysis applies to the said activities. Article 7 (1 )Every personnel in charge of business and/or act1v ity of the fert1liLer industry as meant in Article 2 1s obliged: a. to ... . . a. to provide air pollution controlling facilities and infrastructures covering, among others, emission tunnel accompanied by supporting facilities such as sample taking hole, ladder, platform and elec tric current as well as other air pollution control ling facilities as stipulated ion Decision of the Head of the Environmental Impact Controlling Agency No. 205/Bapedal/07 / 1996 on technical guidelines on control over air pollution of immovable sources; b. to install Continups Emission Monitoring (CEM) device in certain tunnels with the implementa tion consulted with the minister and in the case of CEM being not installed, manual measuring must be applied every 6 (six) months; c. to monitor the air pollution controlling facilities and infrastructures as meant in letters a and b; d. to convey report on results of monitoring as meant in letter b to regents/mayors with a copy made available to governors and minister, every three months for monitoring with automatic equipment; e. to convey report on results of monitoring as meant in point b to regents/mayors with a copy made available to governors and minister, every six months for monitoring using manual equipment; f. to take necessary actions of settlement in the case of abnormal condition and/or emergency condition causing the standard quality of emis sion of fertilizer industry activities to be exceeded and promptly report to regents/mayors with a copy made available to governors and the minis ter. (2)The results of the reporting as meant in paragraph ( 1) letters d and e constitute the basis for regents/ mayors, governors and minister in stipulating poli cies in a bid to control air pollution. Article 8 The decree comes into force as from the date of stipulation. Stipulated in Jakarta On August 12, 2004 THE STATE MINISTER FOR ENVIRONMENT Sgd NABIEL MAKARIM, MPA,MSM Business News 7123-7124/13-10-2004 SA ATTACHMENT IA THE STANDARD QUALITY OF EMISSION FOR AMMONIUM SULFATE (ZA) FERTILIZER FACTORY No Sources Parameters Standard quality of emission Unit:mg/NM3 1. Drier scrubber Total particle 500 Ammonium (NH 3 ) 500 2. Saturator Ammonium (NH) 500 3. Exhaust Gas Ammonium (NH 3 ) 500 Scrubber 4. Sulfate Acid Unit Sulfur Oxide (SO?) 1700 5. Turbine gas/ Nitrogen Dioxide waste heat boiler (NO) 175 6. All sources Opacity 40% 7. Power boiler Total particle 230 Sulfur Dioxide (SO?) 800 Nitrogen Dioxide (N0 1 ) 1,000 Opacity 20% Note: Nitrogen Dioxide is determined as NO 1 Volume of gas in the standard situatio(l 25° C and pressure of latm) For the measuring of gas, some 7% of oxygen is cor rected. Opacity is used as practical indicator of monitoring and developed to obtain correlation with total par ticle observation. In the case of factories operating CEM device, they are obliged to meet BME minimally 95% of the nor mal operation hour for three months. Stipulated in Jakarta On August 12,2004 THE STATE MINISTER FOR ENVIRONMENT Sgd NABIEL MAKARIM, MPA, MSM ATTACHMENT ATTACHMENT IB THE STANDARD QUALI1Y OF EMISSION FOR AMMONIUM SULFATE (ZA) FERTILIZER FACTORY No Sources Parameters Standard quality of emission Unit:mg/NM3 1. Drier .scrubber Total particle 250 Ammonium (NH3) 250 2. Saturator Ammonium (NH) 300 3. Exhaust Gas Ammonium (NH 3 ) 360 Scrubber 4. Sulfate Acid Unit Sulfur Oxide (S0 2 ) 1000 5. Turbine gas/ Nitrogen Dioxide waste heat boiler (NO,) 125 6. All sources Opacity 20% 7. Power boiler Total particfe 230 Sulfur Dioxide (S0 7 ) 800 Nitrogen Dioxide (NOJ) 1,000 Opacity 20% Note: Nitrogen Dioxide is determined as NOZ Volume of gas in the standard situation (25° C and pressure of latm) For the measuring of gas, some 7% of oxygen is cor· rected. Opacity is used as practical indicator of monitoring and developed to obtain correlation with total par ticle observation. In the case of factories operating CEM device, they are obliged to meet BME minimaily 95% of the nor mal operation hour for three months. Stipulated in Jakarta On August 12, 2004 THE STATE MINISTER FOR ENVIRONMENT Sgd NABIEL MAKARIM, MPA1 MSM Business News 7123-7124/13-10-2004 9A No 1. 2. 3. 4. 5. ATTACHMENT IIA THE STANDARD QUALI1Y OF EMISSION FOR UREA FERTILIZER FACTORY Sources Parameters Standard quality of emission Unitmg/NM 3 Primary reformer Nitrogen dioxide (NO,) 1400 Prilling tower Total particle 500 Granulation Ammonium {NH) 500 Turbine waste Nitrogen Dioxide heat broiler (NO]) 175 AH sources Opacity 40% Power boiler Total particle 230 Sulfur Dioxide (S0 7 ) 800 Nitrogen Dioxide (NO]) 1000 Opacity 20% Note: Nitrogen Dioxide is determined as N02 Volume of gas in the standard situation (25° C and pressure of latm) For the measuring of gas, some 7'% of oxygen is cor rected. Opacity is used as practical indicator of monitoring and developed to obtain correlation with total par ticle observation. In the case of factories operating CEM device, they are obliged to meet BME minimally 95% of the nor mal operation hour for three months. Stipulated in Jakarta On August 12,2004 THE STATE MINISTER FOR ENVIRONMENT Sgd NABIEL MAKARIM, MPA, MSM ATTACHMENT No 1. 2. 3. 4. 5. ATTACHMENT IIB THE STANDARD QUALilY OF EMISSION FOR UREA FERTILIZER FACTORY Sources Parameters Standard quality of emission Unlt:mg/NM3 Primary reformer Nitrogen dioxide (N0 1 ) 700 Prilling tower Total particle 250 Granulation Ammonium (NH 3 ) 300 Turbine waste Nitrogen Dioxide heat broiler (NO) 125 All sources Opacity 20% Power boiler Total particle 230 Sulfur Dioxide (SO) 800 Nitrogen Dioxide (N0 1 ) 1000 Opacity 20% Note: Nitrogen Dioxide is determined as NO} Volume of gas in the standard situation (25° C and pressure of latm) For the measuring of gas, some 7% of oxygen is cor rected. Opacity is used as practical indicator of monitoring and developed to obtain correlation with total par ticle observation. In the case of factories operating CEM device, they are obliged to meet BME minimally 95% of the nor mal operation hour for three months. Stipulated in Jakarta On August 12,2004 THE STATE MINISTER FOR ENVIRONMENT Sgd NABlEL MAKARIM, MPA, MSM Business News 7123-7124/13-10-2004 lOA ATTACHMENT IHA THE STANDARD QUALITY OF EMISSION OF POSTPHATE FERTILIZER FACTORY (SP 36, TSP) No Sources Parameters Standard quality of emission Unit:mg/NMl 1. Storage of mate rial/Ball Mill Total particle 400 2. Reaction Unit Total particle 400 Flour 30 3. Granulation unit Total particle 400 Flour 30 4. All sources Opacity 20% 5. Power boiler Total particle 230 Sulfur Dioxide (S0 1 ) 800 Nitrogen Dioxide (N0 2 ) 1,000 Opacity 20% Note: Nitrogen Dioxide is determined as N0 1 Volume of gas in the standard situation (25° C and pressure of latm) For the measuring of gas, some 7% of oxygen is cor rected. Opacity is used as practlcal indicator of monitoring and developed to obtain correlation with total par ticle observation. In the case of factories operating CEM device, they are obliged to meet BME minimally 95% of the nor mal operation hour for three months. Stipulated in Jakarta On August 12,2004 THE STATE MINISTER FOR ENVIRONMENT Sgd NABIEL MAKARIM, MPA, MSM ATTACHMENT ATTACHMENT IIIB THE STANDARD QUALITY OF EMISSION OF POSTPHATE FERTILIZER FACTORY (SP 36, TSP) No Sources Parameters Standard quality of emission Unit:mg/NM 3 1. Storage of mate rial/Ball Mill Total particle 200 2. Reaction Unit Tota! particle 200 Flour 10 3. Granulation unit Total particle 200 Flour 10 4. All sources Opacity 20% 5. Power boiler Total particle 230 Sulfur Dioxide (SOl) 800 Nitrogen Dioxide (NO,) 1000 Opacity 20% Note: Nitrogen Dioxide is determined as N0 7 Volume of gas in the standard situation (25° C and pressure of latm) For the meas1Jnng of gas, some 7% of oxygen is cor rected. Opacity is used as practical indicator of monitoring and developed to obtain correlation with total par t·1cte observation. ln the case of factories operating CEM device, they are obliged to meet BME minimally 95% of the nor mal operation hour for three months. Stipulated in Jakarta On August 12, 2004 THE STATE MJNISTER FOR ENVIRONMENT Sgd NABlEL MAKARlM, MPA, MSM Business ~Jews 7123-7124/13-10-2004 llA No 1. 2. 3. 4. 5. 6. 7. ATTACHMENT IVA THE STANDARD QUALITY OF EMISSION OF POSTPHATE ACID FACTORY AND BY PRODUCT Sources Parameters Standard quality of emission Unit:mg/NM' Storage of mate rial/Ball Mill Total particle 400 Fume scrubber (Phosphate acid) Flour 30 Gas scrubber (Aluminium Total particle 400 flouride) Flour 30 Sulfate acid unit Sulfur oxide (SO) 1700 Dust scrubber Total particle 400 ( cement retarder Flour 30 All sources Opacity 40% Power boiler Total particle 230 Sulfur Dioxide (SO) 800 Nitrogen Dioxide (NO) 1000 Opacity 20% Note: Nitrogen Dioxide is determined as N0 1 Volume of gas in the standard situation (25° C and pressure of latm) For the measuring of gas, some 7% of oxygen is cor rected. Opacity is used as practical indicator of monitoring and developed to obtain correlation with total par ticle observation. In the case of factories operating CEM device, they are obliged to meet BME minimally 95% of the nor mal operation hour for three months. Stipulated in Jakarta On August 12,2004 THE STATE MINISTER FOR ENVIRONMENT Sgd NABIEL MAKARIM, MPA, MSM ATTACHMENT No 1. 2. 3. '1. 5. 6. 7. ATTACHMENT IVB THE STANDARD QUALITY OF EMISSION OF POSTPHATE ACID FACTORY AND BY PRODUCT Sources Parameters Standard quality of emission Unit:mg/NW Storage of mate rial/Ball Mill Total·particle 400 Fume scrubber (Phosphate acid) Flour 30 Gas scrubber (Aluminium Total particle 400 flouride) Flour 30 Sulfate acid unil Sulfur oxide (SO) 1700 Dust scrubber Total particle 400 (cement retarder Flour 30 All sources Opacity 40% Power boiler Total particle 230 Sulfur Dioxide (SO) 800 Nitrogen Dioxide (NO 1 ) 1000 Opacity 20% Note: Nitrogen Dioxide is determined as NO 1 · Volume of gas in the standard situation (2S° C and pressure of latm) For the measuring of gas, some 7% of oxygen is cor rected. Opacity is used as practical indicator of monitoring and developed to obtain correlation with total par ticle observation. In the case of factories operating CEM device, they are obliged to meet BME minimally 95% of the nor mal operation hour for three months. Stipulated in Jakarta On August 12, 2004 THE STATE MINISTER FOR ENVIRONMENT Sgd NABIEL MAKARIM, MPA, MSM Business News 7123-7124/13-10-2004 12A No 1. 2. 3. ATTACHMENT V THE STANDARD QUALITY OF EMISSION OF PLURAL-NPK FERTILIZER FACTORY Sources Parameters Standard quality of emission Unit:mg/NM 1 Fume scrubber Total particle 200 Flour 10 Ammonium 250 All sources Opacity 20% Power boiler Total particle 230 Sulfur Dioxide (SO?) 800 Nitrogen Dioxide (NO?) 1000 Opacity 20% Note: Nitrogen Dioxide is determined as NO 1 Volume of gas in the standard situation {25° C and pressure of latm) For the measuring of gas, some 7% of oxygen is cor-. rected. Opacity is used as practical indicator of monitoring and developed to obtain correlation with total par ticle observation. In the case of factories operating CEM device, they are obliged to meet BME minimally 95% of the nor mal operation hour for three months. Stipulated in Jakarta On August 12, 2004 THE STATE MINISTER FOR ENVIRONMENT Sgd NABIEL MAKARIM, MPA, MSM ==cc:(AL)==